Fabrications

‘Fabrication’ is the term used for the cutting, welding, and splicing custom additions to specific belts from our thermoplastic belting materials or profiles.
Volta fabrications are processed with high frequency (HF) or heat welding techniques. Most of our TPE products are compatible one with another. Our fabrication centers can hand-weld custom-designed features to high performance belts to accommodate special product requirements such as the retention of cut vegetables, whole fish, loose cereals or IV pouches.
We treat several fabrication styles as standards; this includes flat, angled, and scooped flights/cleats, top and bottom guides and welded side wall containment.

Technical Support

Our trained staff review designs daily, to ensure that our belts conform to the demands and specifications of the conveyor system used. Fabrications are a major part of this review and we have inventive and reliable methods for solving problems where conventional belting will fail. Our co-workers and belting partners share a passion for providing service-based added-value solutions for conveyor belt replacements as well as for new processing systems.

Predictable Hygienic Engineering

Dedicated OEM customers use our throughput calculations to optimize conveyor designs, comparing possible dimensions, shapes and spacing of cleats, providing end users with economic conveyor systems. The finish on our fabricated features is hygienic and suited to the food processing industry. The savings Volta flat belting can provide in cleaning, costs of disinfection and downtime, are game changers.

Perforations in belts can provide drainage or the circulation of air. Volta fabrication centers use hygienic cutting technology to perforate automatically via computer generated designs, calculated to give the maximum use of the belt while maintaining sufficient belt operating strength.

Custom Designed Fabrications

Some of the unique examples of custom fabrications described below, illustrate the versatility of the material and the solutions that our customers and workshops have come up with;

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flat side walling designed to reduce belt width and increase cleat length in special cases

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watertight compartments on belts used for offal containment

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cushion type pads used to protect soft fruit from bruising

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adapted cleat forms used to hold products in place during individual processing.

Flat side walling designed to reduce belt width and increase cleat length in special cases
Watertight compartments on belts used for offal containment
Cushion type pads used to protect soft fruit from bruising
Adapted cleat forms used to hold products in place during individual processing.

Downloads

SuperDrive™ (SD)

When you are looking for the ideal solution to help you increase your production rate, simplify the process, slash costs and comply with regulations, it’s time for SuperDrive™!

A Positive Drive belt that solves the key mechanical problems of classic flat belts, namely, slipping and off-tracking, SuperDrive™ helps lower running costs for reduced cost of ownership, requires less hot water, provides less chemical exposure, and reduces cleaning time.

As a result, you have more time and money for production. Perfect!

Dough Pump Conveyors

Dough pump conveyors are used to process raw dough in large-scale production bakeries.

These conveyors elevate dough at a sharp incline and commonly use plied belts with bottom guides. Due to uneven loads, bakery belts often suffer from off-tracking, and slippage, which can cause fraying, tearing and the need for belt tension, leading to belt failure. A retrofit to
SuperDrive™ solves all of that, making raw dough production… as easy as pie.

Narrow Transfers

Bakery lines often incorporate small pulley diameters and static ‘knife edge’ nose bars. When selecting the right belt for your business, make sure to measure the diameter/radius and, to note the wrapping angle.

Our bakery conveyor belts are specifically tailored for biscuit and pizza base cutting lines, helping make dough production simple and efficient.

Cutting Lines

Our TPE bakery conveyor belts are highly resistant to cuts and abrasion.

They are also easily repaired in the event of mechanical damage, making them robust, cost-effective, and literally, the best thing since sliced bread.

Integrity and Fairness

Ethical standards guide our business practices, reflecting our commitment to fairness, trust, and reliability. We value mutual respect, intellectual honesty, and humility.Each team member takes ownership of 

their decisions and pursues continuous improvement. This philosophy builds enduring relationships that highlight our long-term success.

Personal Touch

Despite our global reach, we maintain individuality in all interactions, cultivating strong relationships.

with customers, partners, and colleagues. Our approach ensures everyone feels valued and supported. We promote work-life balance through a family-oriented culture, creating an environment that fosters both individual and collective growth.

Empowerment

We encourage employees to take initiative, make decisions, and drive innovation by providing necessary resources. This culture of accountability enables our team to excel and contribute to the company’s progress. We nurture our employees’ potential through an inclusive environment, offering constructive feedback and recognition. Our commitment extends to self-actualization, helping staff find career fulfillment while advancing organizational goals.

Teamwork and Collaboration

Success at Volta is a collective endeavor. Our motto, “We are in it together; we will act as one,” embodies our commitment to unity and mutual support. We provide an environment of belonging and open communication. By harnessing each employee’s unique talents, we overcome challenges together as a team, making us stronger together than the sum of our parts.

Value Creation

Our stakeholders benefit from efficient, reliable, and high-performance belting products.
Our industry-leading expertise enables our customers and partners to stay ‘one step ahead’ while we support their sustainable growth. Our continuous investment in training and knowledge retention ensures innovative thinking and cutting-edge solutions designed to keep our customers at the forefront of their industries.

Customer Focus

We prioritize our customers’ unique needs and challenges, offering tailored solutions to ensure their success. Our commitment drives continuous improvement of our products and services. We maintain a strategic Go-to-Market (GTM) mindset and a can-do approach, always aiming to innovate. Our emphasis on quality and customer-oriented solutions encourages mutual benefit and lasting partnerships.

Complete the form for your FREE brochure on how to boost your construction business with Volta’s VaR Profile Belts.

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