{"id":17427,"date":"2021-12-19T11:27:34","date_gmt":"2021-12-19T11:27:34","guid":{"rendered":"https:\/\/www.voltabelting.com\/?p=17427"},"modified":"2024-02-18T12:12:01","modified_gmt":"2024-02-18T12:12:01","slug":"positive-drive-belt-on-snack-food-elevator","status":"publish","type":"post","link":"https:\/\/www.voltabelting.com\/vi\/case-studies\/positive-drive-belt-on-snack-food-elevator\/","title":{"rendered":"Positive Drive Belt on Snack Food Elevator"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"17427\" class=\"elementor elementor-17427\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-2de73709 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"2de73709\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-65a099ba\" data-id=\"65a099ba\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-115a8bd3 elementor-widget elementor-widget-text-editor\" data-id=\"115a8bd3\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 class=\"p2\"><span style=\"color: #004b87;\">Company<\/span><\/h3><p class=\"p3\"><span style=\"color: #000000;\">Snack Food manufacturer from the USA.<\/span><\/p><h3 class=\"p2\"><span style=\"color: #004b87;\">Application<\/span><\/h3><p class=\"p3\"><span style=\"color: #000000;\">A large Snack Food manufacturer had a production \u201cbottle-neck\u201d with their Chain-Swivel bucket \u201cZ\u201d neck conveyor delivery system.<\/span><\/p><h3><span style=\"color: #004b87;\">Challenge<\/span><\/h3><p class=\"p3\"><span style=\"color: #000000;\"><b>Product Wastage <\/b><\/span><\/p><ul class=\"ul1\"><li class=\"li3\"><span style=\"color: #000000;\">Because of the un-even engagement of the swivel buckets during their incline travel, the product would fall out or miss the bucket causing 300-400 pounds of food to accumulate on the floor around the conveyor during an 8-hour shift. Workers had to gather the products that fell from the buckets = 2 Hours each day.<\/span><\/li><\/ul><p class=\"p3\"><span style=\"color: #000000;\"><b>High maintenance costs <\/b><\/span><\/p><ul class=\"ul1\"><li class=\"li5\"><span style=\"color: #000000;\">Wash downtimes between product change-out = 8 Hours<\/span><\/li><li class=\"li3\"><span style=\"color: #000000;\">Weekly Saturday\/Sunday preventive maintenance (Chain Lube\/Bucket reinforce\/replace\/track wear) = 4 Hours<\/span><\/li><\/ul><p class=\"p3\"><span style=\"color: #000000;\"><b>Safety concerns <\/b><\/span><\/p><ul class=\"ul1\"><li class=\"li5\"><span style=\"color: #000000;\">Buckets dislodge from the chain holder and fall creating a \u201cHard hat\u201d safety area.<\/span><\/li><li class=\"li3\"><span style=\"color: #000000;\">Loud movement noise levels.<\/span><\/li><\/ul><h3>\u00a0<\/h3><h3 class=\"p1\"><span style=\"color: #000000;\"><b><span style=\"color: #004b87;\">Solution:<\/span><\/b><\/span><\/h3><h3 class=\"p1\"><strong style=\"color: inherit; font-size: 2.5rem;\"><span class=\"successgreentext\"><span lang=\"EN-US\" style=\"font-size: 15pt; line-height: 120%; font-family: Calibri, sans-serif;\">Volta Homogenous Positive Drive Belt with Scoop Cleats &amp; Corrugated Sidewalls<\/span><\/span><\/strong><\/h3><p class=\"p2\"><b style=\"color: #004b87; font-family: Comfortaa, Helvetica, Arial, sans-serif; font-size: 1.75rem;\">\u00a0<\/b><\/p><p class=\"p2\"><b style=\"color: #004b87; font-family: Comfortaa, Helvetica, Arial, sans-serif; font-size: 1.75rem;\">Result<\/b><\/p><p class=\"p2\"><span style=\"color: #000000;\"><b>Savings <\/b><\/span><\/p><ul class=\"ul1\"><li class=\"li3\"><span style=\"color: #000000;\">Product waste was reduced by 97%.<\/span><\/li><li class=\"li2\"><span style=\"color: #000000;\">Electrical AMP draw was reduced by using a 1.5HP drive motor instead 4HP motor<\/span><\/li><\/ul><p class=\"p2\"><span style=\"color: #000000;\"><b>Maintenance costs <\/b><\/span><\/p><ul class=\"ul1\"><li class=\"li3\"><span style=\"color: #000000;\">Daily cleanup of spilled product was reduced from 2 hours to 15 minutes<\/span><\/li><li class=\"li3\"><span style=\"color: #000000;\">Wash downtime between product change-out was reduced from 8 hours to 1 hour<\/span><\/li><li class=\"li2\"><span style=\"color: #000000;\"><span class=\"s1\">\u2022 <\/span>Weekly preventative maintenance eliminated. Currently inspected every 6 months without issue<\/span><\/li><\/ul><p class=\"p2\"><span style=\"color: #000000;\"><b>Safety Concerns <\/b><\/span><\/p><ul class=\"ul1\"><li class=\"li3\"><span style=\"color: #000000;\">\u201cHard hat area\u201d eliminated<\/span><\/li><li class=\"li2\"><span style=\"color: #000000;\">Low to little movement noise<\/span><\/li><\/ul><h3>\u00a0<\/h3><h3><span style=\"color: #004b87;\">Clients` testimonials<\/span><\/h3><p><span style=\"color: #000000;\"><strong>Project Engineer stated that:<\/strong><\/span><\/p><h4><span style=\"color: #00b398;\">&#8220;This conveyor now makes money rather than absorb it.&#8221;<\/span><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>This conveyor now makes money rather than absorb it.<\/p>\n","protected":false},"author":7,"featured_media":12493,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[19,93],"tags":[],"class_list":["post-17427","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","category-snacks-2"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.0 - 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