{"id":17525,"date":"2022-01-02T12:33:16","date_gmt":"2022-01-02T12:33:16","guid":{"rendered":"https:\/\/www.voltabelting.com\/?p=17525"},"modified":"2022-05-22T09:18:30","modified_gmt":"2022-05-22T08:18:30","slug":"volta-belts-in-bread-bun-bakery","status":"publish","type":"post","link":"https:\/\/www.voltabelting.com\/vi\/case-studies\/volta-belts-in-bread-bun-bakery\/","title":{"rendered":"Volta Belts in Bread and Bun Bakery"},"content":{"rendered":"<h3>Company<\/h3>\n<p>Metropolitan Bread &amp; Bun\u00a0Bakery in the USA.<\/p>\n<h3>Application<\/h3>\n<p>In-line pressure board\u00a0Transfer conveyor.<\/p>\n<h3>Challenge<\/h3>\n<p>This conveyor is a \u201cBelt Killer\u201d application because of the age of the equipment, directional changes, small pulleys and rolling nose bar.<\/p>\n<p class=\"Default\"><strong>Downtime<\/strong><\/p>\n<ul>\n<li>The line consists of 9 belts on which <strong><u>ALL<\/u><\/strong> of their products, (30+ dough consistencies and shapes), travel across. The belts run 16-18 hours a day \/ 6 days a week. A breakdown during their production schedule has the potential of completely shutting the line down causing thousands of dollars of lost through-put.<\/li>\n<li>The average belt life of a properly installed 2 Ply Mono-filament urethane impression top belt is 8 to 10 months.<\/li>\n<li>Average Spiral Laced belt life is 4-6 weeks.<\/li>\n<\/ul>\n<p><strong>High maintenance costs<\/strong><\/p>\n<ul>\n<li>2 ply Impression-top urethane belts average install time \u2013 3 to 4 hours.<\/li>\n<li>Spiral Laced spare belt is kept in stock just in case the endless belt tears unexpectedly.<\/li>\n<li>Because of the aged equipment, pulleys and take-up rollers need to be adjusted weekly to track the belt.<\/li>\n<\/ul>\n<p class=\"Default\"><strong>Safety concerns<\/strong><\/p>\n<ul>\n<li>Fibers and plastic can contaminate the final product.<\/li>\n<li>Operator adjusting the belt with hands and or by using improper tools.<\/li>\n<\/ul>\n<h3><b>Solution:\u00a0<\/b><\/h3>\n<p class=\"-\"><strong>Volta Homogenous Reinforced Flat Belt with ITO50 Textured Top &amp; Endless Bias Splice.<\/strong><\/p>\n<p><strong>Savings\/Maintenance costs <\/strong><\/p>\n<ul>\n<li>Belt was installed on May 20<sup>th<\/sup> \/ 2020 (Still Running) and hasn\u2019t required replacement or use of a spare. (Even though the Volta belt is 30% more in price, <strong><u>cost of ownership<\/u><\/strong> was reduced by 70% during this current time frame).<\/li>\n<li>Maintenance spends far less time adjusting rollers weekly because the flexibility of the Butt weld LB material handles the reverse bends and nose bar more efficiently.<\/li>\n<li>Collateral savings: ITO-50 Belt surface reduced the use of flour required to handle the various dough consistencies.<\/li>\n<\/ul>\n<p><strong>Safety Concerns<\/strong><\/p>\n<ul>\n<li>Since the belt tracks more effectively, edge fibers, when noticed, are easily removed with a Universal VAR heat iron.<\/li>\n<li>Butt weld is performing better than a finger splice reducing the possibility of pieces of belt breaking off into the product.<\/li>\n<li>Less operator involvement.<\/li>\n<\/ul>\n<p><strong>Client testimonials:<\/strong><\/p>\n<p>The belt has lasted two times as long as the standard belt without any additional installs, emergency use of the spare belt or regular maintenance adjustment attention.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The belt has lasted two times as long as the standard belt without any additional installs.<\/p>\n","protected":false},"author":7,"featured_media":17411,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[91,19],"tags":[],"class_list":["post-17525","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-bakeries","category-case-studies"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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