Smarter Hygiene for Seafood Plants: Strategies That Deliver Results

Smarter Hygiene for Seafood Plants: Strategies That Deliver Results

The seafood processing industry faces some of the toughest hygiene challenges in the entire food sector. High moisture, low temperatures, organic residue, and complex product flows create the perfect conditions for contamination if hygiene is not managed correctly. Maintaining a clean and safe process is not only essential for protecting consumers, it also influences yield, equipment lifespan, operational efficiency, and brand reputation.

Today’s most successful seafood plants have something in common: they rely on smarter hygiene strategies that reduce risk while improving productivity. One of the most effective ways to achieve this is by upgrading to equipment designed specifically for hygienic environments—starting with the conveyor belts that move your product through every stage of the process.

This is where Volta’s hygienic conveyor belts make a measurable difference.

Why Hygiene in Seafood Plants Is So Challenging

Seafood facilities operate in conditions that increase the likelihood of cross-contamination:

  • Wet and cold production rooms
  • High organic residue (proteins, oils, and biofilm-forming materials)
  • Frequent product contact with surfaces and equipment
  • Heavy washdown requirements
  • Sensitive processing zones (e.g., high-care and ready-to-eat areas)

Traditional fabric or modular belts have hidden areas—hinges, pins, layers, and fiber cores where contaminants can accumulate and survive cleaning cycles. A smarter hygiene strategy starts with eliminating those vulnerabilities.

Choose Hygienic Materials That Do Not Harbor Contamination

Volta’s homogeneous thermoplastic belts are engineered with hygiene in mind. Unlike modular or fabric belts, Volta belts are:

  • Non-porous
  • Solid and homogeneous (no layers, cracks, crevices, or fibers)
  • Extremely easy to clean
  • Resistant to moisture and fats
  • Compliant with food-contact regulations

Because there are no hidden areas where residue can build up, the belts clean faster and more thoroughly reducing the risk of contamination and improving overall plant hygiene.

Choose Hygienic Materials That Do Not Harbor Contamination

Reduce Cleaning Time Without Sacrificing Sanitation

Seafood processors know that cleaning can consume many hours per shift. Volta conveyor belts are designed to dramatically shorten washdown time. Many customers report:

  • Up to 50% faster cleaning
  • Significantly less water and chemical use
  • Shorter downtime between product runs

Improve Hygiene in High-Care Areas

High-care zones such as:  filleting, trimming, portioning, sorting, glazing, and packing require the highest standards of hygiene to keep the process safe.

Volta belts support high-care operations by:

  • Minimizing bacterial harborage points
  • Supporting a clean and controlled workflow
  • Allowing consistent sanitation even during intensive production
  • Enabling easy verification during QA inspections

Their monolithic structure eliminates the typical “weak spots” that can undermine process hygiene in critical zones.

Increase Product Yield by Reducing Belt Damage and Fiber Contamination

Fabric belts can fray. Modular belts can chip, crack, or break at hinges. This can lead to:

  • Foreign material contamination
  • Product loss
  • Costly recalls
  • Reduced yield

Volta’s belts don’t fray or shed material, helping maintain product purity and improving overall yield.

Support Sustainability and Lower Operating Costs

Smarter hygiene is not only about safety—it’s also about efficiency. Volta belts help plants:

  • Use less water
  • Use fewer harsh chemicals
  • Cut cleaning labor hours
  • Reduce downtime
  • Extend the life of equipment

These savings can be substantial, especially in seafood facilities with daily wet-wash cycles.

Support Sustainability and Lower Operating Costs

Conclusion: Smarter Hygiene Starts With Smarter Equipment

Seafood plants that invest in hygienic design see real results: cleaner lines, fewer risks, higher yield, and lower operating costs. Upgrading to Volta’s hygienic conveyor belts is one of the most impactful steps a processor can take to strengthen hygiene and productivity at the same time.

Volta belts are not just an upgrade—they are a strategic advantage for processors who want to stay ahead of food safety demands while keeping operations efficient.

Conclusion: Smarter Hygiene Starts With Smarter Equipment

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SuperDrive™ (SD)

When you are looking for the ideal solution to help you increase your production rate, simplify the process, slash costs and comply with regulations, it’s time for SuperDrive™!

A Positive Drive belt that solves the key mechanical problems of classic flat belts, namely, slipping and off-tracking, SuperDrive™ helps lower running costs for reduced cost of ownership, requires less hot water, provides less chemical exposure, and reduces cleaning time.

As a result, you have more time and money for production. Perfect!

Dough Pump Conveyors

Dough pump conveyors are used to process raw dough in large-scale production bakeries.

These conveyors elevate dough at a sharp incline and commonly use plied belts with bottom guides. Due to uneven loads, bakery belts often suffer from off-tracking, and slippage, which can cause fraying, tearing and the need for belt tension, leading to belt failure. A retrofit to
SuperDrive™ solves all of that, making raw dough production… as easy as pie.

Narrow Transfers

Bakery lines often incorporate small pulley diameters and static ‘knife edge’ nose bars. When selecting the right belt for your business, make sure to measure the diameter/radius and, to note the wrapping angle.

Our bakery conveyor belts are specifically tailored for biscuit and pizza base cutting lines, helping make dough production simple and efficient.

Cutting Lines

Our TPE bakery conveyor belts are highly resistant to cuts and abrasion.

They are also easily repaired in the event of mechanical damage, making them robust, cost-effective, and literally, the best thing since sliced bread.

Integrity and Fairness

Ethical standards guide our business practices, reflecting our commitment to fairness, trust, and reliability. We value mutual respect, intellectual honesty, and humility.Each team member takes ownership of 

their decisions and pursues continuous improvement. This philosophy builds enduring relationships that highlight our long-term success.

Personal Touch

Despite our global reach, we maintain individuality in all interactions, cultivating strong relationships.

with customers, partners, and colleagues. Our approach ensures everyone feels valued and supported. We promote work-life balance through a family-oriented culture, creating an environment that fosters both individual and collective growth.

Empowerment

We encourage employees to take initiative, make decisions, and drive innovation by providing necessary resources. This culture of accountability enables our team to excel and contribute to the company’s progress. We nurture our employees’ potential through an inclusive environment, offering constructive feedback and recognition. Our commitment extends to self-actualization, helping staff find career fulfillment while advancing organizational goals.

Teamwork and Collaboration

Success at Volta is a collective endeavor. Our motto, «We are in it together; we will act as one,» embodies our commitment to unity and mutual support. We provide an environment of belonging and open communication. By harnessing each employee’s unique talents, we overcome challenges together as a team, making us stronger together than the sum of our parts.

Value Creation

Our stakeholders benefit from efficient, reliable, and high-performance belting products.
Our industry-leading expertise enables our customers and partners to stay ‘one step ahead’ while we support their sustainable growth. Our continuous investment in training and knowledge retention ensures innovative thinking and cutting-edge solutions designed to keep our customers at the forefront of their industries.

Customer Focus

We prioritize our customers’ unique needs and challenges, offering tailored solutions to ensure their success. Our commitment drives continuous improvement of our products and services. We maintain a strategic Go-to-Market (GTM) mindset and a can-do approach, always aiming to innovate. Our emphasis on quality and customer-oriented solutions encourages mutual benefit and lasting partnerships.

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