Pickle Incline to Hydrocooler – Before & After

Pickle Incline to Hydrocooler – Before & After

Company:

Sliced and whole pickle processing
company in Latin America.

Application:

Incline conveyor

Challenge:

The customer used plied belts with glued cleats. Within 6 months, product sticking to the belt and tracking issues caused edge fray and cleat breakage. Stretching and elongation became an issue as well.
After 3 years they sought an easy replacement with a better solution.

Additional costs:

• Extended sanitation time was needed for cleaning the belt surfaces.
• Scheduled maintenance time was needed to “shave and stitch” the belt.

Safety concerns:

• Fibers from the fraying belt edge and parts from the broken and loose cleat material could potentially contaminate the final product.

Solution: Volta Homogenous Flat Belt
FEMB-ITO50 with RoundFlex™ Lace and ITO-50 textured Cleats

Result = Savings/Sanitation and Maintenance cost
• ITO50 texture provides excellent product release improving tracking
• The homogenous and monolithic characteristics of the belt lowers cleaning and sanitation time, reducing water, chemical and labor consumption compared to previous belts.
• HF welded flights will not break and contaminate the final product
• With the homogeneous surface of Volta belt, customer reduces the risks of foreign material leaching from the belt compared to old technologies
• Having an embedded finish on the contact point of the pulleys increases friction and grip of the belt, minimizing tracking issues due to shock loads during production

Testimonial:

Thanks to the ITO-50 surface on the belt and the HF Cleats throughput was increased and the release of wet product was improved.

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SuperDrive™ (SD)

When you are looking for the ideal solution to help you increase your production rate, simplify the process, slash costs and comply with regulations, it’s time for SuperDrive™!

A Positive Drive belt that solves the key mechanical problems of classic flat belts, namely, slipping and off-tracking, SuperDrive™ helps lower running costs for reduced cost of ownership, requires less hot water, provides less chemical exposure, and reduces cleaning time.

As a result, you have more time and money for production. Perfect!

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Dough Pump Conveyors

Dough pump conveyors are used to process raw dough in large-scale production bakeries.

These conveyors elevate dough at a sharp incline and commonly use plied belts with bottom guides. Due to uneven loads, bakery belts often suffer from off-tracking, and slippage, which can cause fraying, tearing and the need for belt tension, leading to belt failure. A retrofit to
SuperDrive™ solves all of that, making raw dough production… as easy as pie.

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Narrow Transfers

Bakery lines often incorporate small pulley diameters and static ‘knife edge’ nose bars. When selecting the right belt for your business, make sure to measure the diameter/radius and, to note the wrapping angle.

Our bakery conveyor belts are specifically tailored for biscuit and pizza base cutting lines, helping make dough production simple and efficient.

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Cutting Lines

Our TPE bakery conveyor belts are highly resistant to cuts and abrasion.

They are also easily repaired in the event of mechanical damage, making them robust, cost-effective, and literally, the best thing since sliced bread.

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